Mil std810f is a significant revision of mil std810e. Sb milw2275932 military specification product selection guide from nexans berktek electronics cable. Pdf mil dtl28840 ca3106b mil dtl26482 intro33 connector manufacturers reference mil dtl26482 vg 95328 mil dtl38999 amphenol connector cecc75201002 mil dtl38999 backshell mil c29600 vg95328. These wires are similar to the older mil w 881 polyimide lacquered wires discussed below in section 3. Wiremasters is an industry leader in sales and distribution of mil spec, bms, and en wire, cable, tubing, and accessories with bestinclass valueadded services. Sb mil w 2275932 military specification product selection guide from nexans berktek electronics cable. In an extension of the project a multifactor formula was developed that is now capable of predicting. To see if this method might be applied to aging wiring, several milspec wire samples were heated to induce changes in the insulation. Mil w 881 d wire, electrical, fluorocarbonpolyimide insulated, medium weight silver coated high strength copper alloy conductor, 600 volts, 200 c mil w 881 14d mil w 881 17. Today, nexans is proud to provide a complete range of aircraft wires and cables. February 20 wire, electric, fluorocarbonpolyimide insulated, light weight, silver coated high strength copper alloy conductor, 600 volts, 200 degrees c, nominal 5. February 2017 wire, electric, fluorocarbonpolymide insulated, medium weight, tin coated copper conductor, 600 volts, 150 degrees c. This specification contains the requirements for the flying and handling qualities, in flight and on the ground, of u.
In an extension of the project a multifactor formula was developed that is now capable of predicting life under varying conditions of these service parameters. W iring failures due to maintenance are not the dominant cause of. Meeting various military wire specifications, these wires can perform great when operating under rough conditions with their polymide tape insulation and a modified aromatic polymide resin jacket. Stocking large quantities of the m881, wiremasters can find a wire to fit your aerospace and defense applications. Mil qualified, type cdr features military qualified products federal stock control number, cage code 2770a high reliability tested per milprf55681 tin lead termination codes w, z, and u lead pbfree termination codes y and m wet build process reliable noble metal electrode nme system. Stranded silvercoated high strength copper alloy insulation. February 2017 wire, electric, fluorocarbonpolymide insulated, medium weight, tin coated copper conductor, 600 volts, 150 degrees c nominal 8.
Laboratory studies have demonstrated that mil w 881 wire insulation when aged at high humidities followed the classical arrhenius thermal aging relationship. M881wire offers an excellent cutthrough and abrasion resistance and can be offered in continuous wire lengths or cut to exact footage for a project. Mildtl881 qualification information qualification listings. Mil c486 wire mil w 5086 wire mil c3432 wire mil w 16878 mil w 16878d shielded ptfe cables mil c27500 mil c17 coaxial cable mil w 22759 wire m81044 lead wire braid wire rope ribbon cables connectors wire management products. Surface mount multilayer ceramic chip capacitors mil.
Typ ee shi ld cab s m16878 m22759 typical part number. Mildtl25038 wire, electrical, high temperature and fire resistant, aircraft mildtl881 wire, electric, polyimideinsulated, copper and copper alloy mildtl8777 wire, electrical, siliconeinsulated, copper, 600v, 200 c milw22759 wire, electric, fluoropolymer insulated, copper or copper alloy milw7072 cancelled. Pdf failure mechanisms of legacy aircraft wiring and. Complete, reliable cables range for aircraft issue 8 june. Milw88119 wire, electric, fluorocarbonpolyimide insulated light weight, silver coated high strength copper alloy, 600 volts, nominal 4. A series of experiments to investigate the use of ultrasound for measuring wire insulation have been conducted. Buy ideal 4527031 blade for 452703 with fast shipping and toprated customer service. To see if this method might be applied to aging wiring, several mil spec wire samples were heated to induce changes in the insulation.
Milw8817 wire, electric, fluorocarbonpolyimide insulated, light weight, silver coated copper conductor, 600 volts, nominal 5. Mildtl881 wire, electric, polyimideinsulated, copper or copper alloy. Mil prf83401 resistor, networks, fixed, film, and capacitorresistor networks, ceramic. Military, manned, piloted airplanes except for flight at airspeeds below v con milf83300. Mildtl27500 nema wc27500 cable designation all mildtl27500 cables are designated by a combination of digits and letters not to exceed 16 which indi cates the exact construction of each cable. Mil w 881 electrical wire polymide insulated copper and copper ally, kaptonhfilm nas702 general purpose vinyl insulated hookup wire for 105c operation nas703 teflon tfe insulated wire. Milw881 datasheet, cross reference, circuit and application notes in pdf format. Mil dtl 881 1120 polyimide no breach after 30 minutes pvc mil w 5086120 45 seconds, 50 seconds ptfe as22759920 20minutes ptfe as227593416 2. Milw81044 wire, electric, crosslinked polyaklene, crosslinked aklane imide polymer, or polyarylene insulated, copper or copper alloy.
Meeting various military wire specifications, these wires can perform great when operating under rough conditions with their polymide tape insulation and a modified aromatic polymide resin jacket mil w 881 7. Kapton wire mil w 881 is general purpose wire for use in high voltage applications. Systems airworthiness advisory group saag paper 002. Milw88118 not 2 wire, electric, fluorocarbonpolyimide. Government and are not subject to protection in the u. Mil std810f 1 january 2000 part oneii foreword this test method standard is approved for use by all departments and agencies of the department of defense dod. Mildtl8811120 polyimide no breach after 30 minutes pvc milw5086120 45 seconds, 50 seconds ptfe as22759920 20minutes ptfe as227593416 2. Relevant standards include airbus cf, pan avia pan 6423, eurofighter jn1007. The samples were 12, 16, and 20 gauge mil w 881 and mil w 2275934 wires. Milw2275980 to 92 mildtl8817 to22 aerospace composite.
Milf8785c 5 november 1980 1 military specification flying qualities of piloted airplanes 1. Mil dtl 881 datasheet, cross reference, circuit and application notes in pdf format. Problems with aging wiring in naval aircraft internet archive. M881 milw881 m881 mil spec wire is built with tinned coated conductors and holds temperature ratings of 150c and a voltage rating of 600 volts. Polyimide insulated space qualified cables sanghvi. Mil dtl 881 wire mil dtl 881 wires have stranded conductors of copper or highstrength copper alloy, and insulation of feppolyimide tape with a polyimide coating or polyamide braid for enhanced abrasion resistance. Milw2275933 sae as2275933 lightweight wall conductor. Independent distributor and supplier of electronic and electrical wire, cable, heat shrink tubing, connectors and other wire accessories and specialty products major industries served. Mil qualified, type cdr features military qualified products federal stock control number, cage code 2770a high reliability tested per milprf55681 tin lead termination codes w, z, and u lead pbfree termination codes y and m wet build process. Milw88111 from allied wire and cable distributor of. It is wellsuited to applications concerned with smoke emission, overload stability, and flammability. The samples were 12, 16, and 20 gauge milw881 and milw2275934 wires. Laboratory studies have demonstrated that milw881 wire insulation when aged at high humidities followed the classical arrhenius thermal aging relationship. Milw8819 from allied wire and cable distributor of mil spec.
Increase of outside diameters dependent on jacketing. The polyimide insulation may be used alone or in combination with other. The key difference is the replacement of the oldstyle polyimide lacquer with a uv laser markable fluoropolymer coating lacquer, either fep or ptfe. Mil dtl25038 wire, electrical, high temperature and fire resistant, aircraft mil dtl 881 wire, electric, polyimideinsulated, copper and copper alloy mil dtl8777 wire, electrical, siliconeinsulated, copper, 600v, 200 c mil w 22759 wire, electric, fluoropolymer insulated, copper or copper alloy mil w 7072 cancelled. The particular bonded shot tool best suited for the specific operation shall be used see 6. Mil w 81044 wire, electric, crosslinked polyaklene, crosslinked aklane imide polymer, or polyarylene insulated, copper or copper alloy.
These wires are similar to the older milw881 polyimide lacquered wires discussed below in section 3. Mildtl881 wire mildtl881 wires have stranded conductors of copper or highstrength copper alloy, and insulation of feppolyimide tape with a polyimide coating or polyamide braid for enhanced abrasion resistance. Each insulation type is available in thin, medium, or heavy wall thickness, for. Prior to peening of the actual part, the flap tool shall be conditioned for one minute using a suitable piece of. Mod aircraft electrical wiring interconnect system integrity. M8817 wire spec milw8817 suppliers ryan electronics. Documents types identified as pdf require the adobe acrobat reader for viewing, navigating, and printing. Milstd810f 1 january 2000 part oneii foreword this test method standard is approved for use by all departments and agencies of the department of defense dod. This specification covers polyimideinsulated single conductor electric wires made with tincoated, silvercoated, or nickelcoated conductors or copper or copper alloy as specified in the applicable specification sheet. Dotfaact8921 flammability, smoke, and dry faa technical. Pdf mildtl28840 ca3106b milc26482 connector manufacturers index 602gb mildtl26482 amphenol milc. Mil dtl 881 wire, electric, polyimideinsulated, copper or copper alloy. Mildtl27500 nema wc27500 cable designation all mildtl27500 cables are designated by a combination of digits and letters not to exceed 16 which indi.
Mil w 16878 nema hp3, hp4wires are generalpurpose, medium and hightemperature hookup wires, with ptfe or fep insulation. This mil spec wire may be used in aerospace applications and other challenging applications. Wires used in aircraft contain stranded conductors for flexibility. Crosslinked ethylene tetrafluoroethylene xletfe voltage rating. Mils8879 and as8879 specification, as shown in table 1. Buy m8817 wire, milw8817 fep 600v 200 degrees c 2610 awg. Milw16878 nema hp3, hp4wires are generalpurpose, medium and hightemperature hookup wires, with ptfe or fep insulation. Kapton wire milw881 is general purpose wire for use in high voltage applications. Carlisle interconnect technologies carlisleit is one of the worlds leading. Milw88118 not 2 wire, electric, fluorocarbonpolyimide insulated light weight, nickel coated copper, 600 volts nominal 4. Weapons, small arms and aircraft armament subsystems, general specification for unless otherwise indicated, copies of federal and military specifications, standards and handbooks are available from the dodssp customer service, standardization documents order desk, bldg.
Ryan electronics is a fullservice milspec wire and cable supplier. Milw 88118 not 2 wire, electric, fluorocarbonpolyimide insulated light weight, nickel coated copper, 600 volts nominal 4. Wiremasters is an industry leader in sales and distribution of milspec, bms, and en wire, cable, tubing, and accessories with bestinclass valueadded services. Milprf83401 resistor, networks, fixed, film, and capacitorresistor networks, ceramic. Milw881d wire, electrical, fluorocarbonpolyimide insulated, medium weight silver coated high strength copper alloy conductor, 600 volts, 200 c milw88114d milw88117. Information and documents presented here are works of the u. Milc486 wire milw5086 wire milc3432 wire milw16878 milw16878d shielded ptfe cables milc27500 milc17 coaxial cable milw22759 wire m81044 lead wire braid wire rope ribbon cables connectors wire management products. Milstd810f is a significant revision of milstd810e.
Prior to peening of the actual part, the flap tool shall be conditioned for one minute using a suitable piece of the basis metal similar in nature to the part. The insulation is tape of polyimide or polyimidefluorocarbon films. Weve been serving aerospace and defense since 1988, and we believe quality is not expensive, it is priceless. Similar to types e and ee of mil w 16878 kynar pennwalt chemicals registered trademark.